Thursday, January 10, 2019

Repairing a Laptop Battery

Most laptop batteries are smart and consist of the “chemical battery” that is managed by the “digital battery.” A common protocol is the System Management Bus, better known as SMBus.The normal SMBus battery has at least five battery associations comprising of positive and negative battery terminals, thermistor, clock and information. The associations are regularly plain; be that as it may, the positive and negative are normally situated at the external edges of the connector and the inward contacts oblige the clock and information. For safety reasons, a separate thermistor wire is brought to the outside. Figure 1 illustrates a battery with six connectionsT.

Terminal connection of a typical laptop battery.

The positive and negative terminals are usually placed on the outside; no norm exists on the arrangement of the other contacts.A few batteries are outfitted with a solid- state switch that is typically in the "off" position and no voltage is available at the battery terminals. Associating the change terminal to ground or pulling it up frequently turns the battery on. On the off chance that this does not work, the pack may require a code for actuation. Battery producers keep these exclusive codes a very much protected mystery to which even administration staff have no entrance.Use a voltmeter to locate the positive and negative battery terminals and establish the polarity. If no voltage is present, a solid-state switch may be in the “off” position and needs activating. Connect the voltmeter to the outer terminals, take a 100-Ohm resistor (other values may also work), tie one end to ground and with the other end touch each terminal while observing the voltmeter.Rehash by binds the resistor to a positive voltage potential. In the event that there is no reaction, it is conceivable that the battery is dead or bolted by a code. The 100-Ohm resistor is low enough to draw in an advanced circuit and sufficiently high to secure the battery against a conceivable electrical short.

Setting up the association with the battery terminals should now empower charging. In the event that the charge current stops following 30 seconds, an initiation code might be required.Some battery manufacturers add an end-of-battery-life switch that turns the battery off when reaching a certain age or cycle count

Protect battery from overheating.

If at all possible, connect the thermistor during charging and discharging to protect the battery against possible overheating.Use an ohmmeter to locate the internal thermistor. The most common thermistors are 10 Kilo Ohm NTC, which reads 10kΩ at 20C (68F). NTC stands for negative temperature coefficient, meaning that the resistance decreases with rising temperature. In comparison, a positive temperature coefficient (PTC) causes the resistance to increase.Warming the battery with your hand is sufficient to detect a small change in resistor value when looking for the correct terminal on the battery.
The circuits of some smart batteries must be kept "alive" amid the substitution of the cells. Disengaging the voltage for just a small amount of a second can delete fundamental information in the memory.A relationship is open-heart medical procedure where specialists must keep all organs of the patient alive. The lost information could contain the resistor estimation of the digitized shunt that is in charge of the coulomb counter and other information.

Protect battery from high voltage .

To guarantee proceeded with task while changing the cells, supply an auxiliary voltage of same voltage level through a 100-Ohm resistor to the circuit before detachment.Remove the outside supply only after the circuit receives voltage again from the new cells. Furthermore, some fuel gauge chips run wires to each cell. These must be reassembled in the correct sequence beginning with cell one, then two, three and so forth.
You will likewise should know about consistence issues. In contrast to other directed models, the SMBus permits varieties and this can cause issues. The fixed SMBus battery ought to be checked for similarity with the charger. Batteries for basic uses, for example, heathcare, are regu
larly supplanted and not fixed.

Simple Guidelines when Repairing Battery Packs.

  1. Only connect cells that are matched in capacity. Do not mix cells of different chemistries.
  2. Never charge or discharge Li-ion batteries unattended without a working protection circuit. Each cell must be monitored individually with a protection circuit.
  3. Include a temperature sensor that disrupts the charge current on high heat.
  4. Apply a slow charge to a repaired pack to bring all cells to parity.
  5. Pay attention when using an unknown brand. Elevated temperature hints to an anomaly.
  6. Li-ion is sensitive to reverse polarization. Observe correct polarity.
  7. Do not charge a Li-ion battery that has physical damage, has bulged or has dwelled at a voltage of less than 1.5V/cell for some time.
  8. Check a repaired pack for self-discharge. Intrinsic defects often have high self-discharge.
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